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Article
Publication date: 10 October 2018

Jitai Han, Yanan Ge, Yuxin Mao and Meiping Wu

The purpose of this paper is to mainly focus on the relationship between the scanning strategy and surface quality. Surface quality, including surface roughness and flatness, is…

Abstract

Purpose

The purpose of this paper is to mainly focus on the relationship between the scanning strategy and surface quality. Surface quality, including surface roughness and flatness, is important for printed parts. So this paper optimizes the surface quality by changing the scanning strategy.

Design/methodology/approach

This paper is based on the phenomenon after the printed parts. A clear trend can be seen that the surface roughness on the side face shows a clear zigzag shape, so an optimized scanning strategy is used. Surface roughness in measured in macrostructure first by Mitutoyo and the flatness is measured by Hexagon Metrocogy. After that, microstructure on the side face is seen by RTEC to explain this phenomenon.

Findings

The surface quality on the side face shows a significant optimize by changing the scanning strategy. The surface quality on the positive face has some optimization to some degree.

Originality/value

This paper determines the relationship between the surface roughness on the side face and the scanning strategy. Few studies focus on the surface roughness, especially on the side face. Some studies try to optimize the surface roughness on the positive face. However, researchers always neglect the surface roughness on the side face. 2. This paper measures not only the surface roughness, but also the flatness. Surface roughness has a significant impact on the surface quality. However, it still has some limitations. Flatness is also measured to make this paper more representative. 3. This paper explains why scanning strategy can affect the surface quality. These images explain the research better and not just at the theoretical level.

Details

Rapid Prototyping Journal, vol. 25 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 2 August 2021

Peipei Lu, Meiping Wu, Xin Liu, Xiaojin Miao and Weipeng Duan

Ti6Al4V is a widely used metal for biomedical application due to its excellent corrosion resistance, biocompatibility and mechanical strength. However, a coupling reaction of…

Abstract

Purpose

Ti6Al4V is a widely used metal for biomedical application due to its excellent corrosion resistance, biocompatibility and mechanical strength. However, a coupling reaction of friction and corrosion is the critical reason for the failure of implants during the long-term service in human body, shortening the life expectancy and clinical efficacy of prosthesis. Hence, this study aims to find a feasible approach to modify the service performances of Ti6Al4V.

Design/methodology/approach

Selective laser melting (SLM), as one of the emerging metal-based additive manufacturing (AM) technologies is capable for fabricating patient-specific personalized customization of artificial prosthesis joints, owing to its high adaptability for complex structures. This study is concerned with the tribocorrosion behavior of SLM fabricated Ti6Al4V substrate enhanced by laser rescanning and graphene oxide (GO) mixing. The tribocorrosion tests were performed on a ball-on-plate configuration under the medium of simulated body fluid (SBF). Moreover, the surface morphologies, microstructures, microhardness and contact angle tests were used to further reveal the in-situ strengthening mechanism of GO/Ti6Al4V nanocomposites.

Findings

The results suggest that the strengthening method of GO mixing and laser rescanning shows its capability to enhance the wear resistance of Ti6Al4V by improving surface morphologies and promoting the generation of hard phases. The wear volume of R-GO/Ti6Al4V is 5.1 × 10−2 mm3, which is 25.0% lower than that of pure SLM-produced Ti6Al4V. Moreover, a wear-accelerated corrosion of the Ti6Al4V occurs in SBF medium, leading to a drop in the open circuit potential (OCP), but R-GO/Ti6Al4V has the lowest tendency to corrosion. Compared to that of pure Ti6Al4V, the microhardness and contact angle of R-GO/Ti6Al4V were increased by 32.89% and 32.60%, respectively.

Originality/value

Previous investigations related to SLM of Ti6Al4V have focused on improving its density, friction and mechanical performances by process optimization or mixing reinforcement phase. The authors innovatively found that the combination of laser rescanning and GO mixing can synergistically enhance the tribocorrosion properties of titanium alloy, which is a feasible way to prolong the service lives of medical implants.

Details

Rapid Prototyping Journal, vol. 28 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 August 2021

Weipeng Duan, Jitai Han, Qingfneg Xia, Keqing Wang, Meiping Wu and Dalei Song

With the increasing demand for lightweight parts, the quality of the inner structure gained growing attention from different kinds of fields. As the quality of the overhanging…

Abstract

Purpose

With the increasing demand for lightweight parts, the quality of the inner structure gained growing attention from different kinds of fields. As the quality of the overhanging surface was one of the most important factors affecting inner structure formation, its quality still needs to improve. This paper aims to clarify the change of the overhanging surface quality caused by different bending angles.

Design/methodology/approach

The structure of the inner hole was redesigned according to the different performances of the overhanging and side inner surface. The experimental results revealed why different surface qualities can be seen under different bending angles. According to the experimental data, the inner structure was redesigned to increase its overall performance.

Findings

The results revealed that when the bending angle was small, the slope of the overhanging surface increased which lead to the decreasing length of the powder-supported layer. However, less space on bending angle resulted in the accumulation of unmelted powder which leads to the increasing of sinking distance. When the bending angle was too large, the slope of the overhanging surface decreased and the length of the molten pool which was supported by powder increased. It resulted in the sinking of the molten pool caused by the gravity of powder and its attachment.

Originality/value

This paper is the first work to study the relationship between bending angle and overhanging surface quality as far as the authors know. The different performances of left and right overhanging surfaces also have not been revealed in other research studies to the best of the knowledge.

Details

Rapid Prototyping Journal, vol. 27 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

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